Kratki uvod
Dijelovi od titana imaju izvrsna svojstva kao što su niska gustoća, visoka specifična čvrstoća, otpornost na koroziju, ne {0}} magnetska i dobra biokompatibilnost. Oni su nezamjenjivi strukturni materijali u zrakoplovstvu, zrakoplovstvu, oceanskom inženjerstvu, kemijskoj, metalurgiji, naftnoj industriji & nbsp; industrijama.
1.Product details & nbsp;of OEM Ti parts:
Proizvod | OEM dijelovi od titana |
razred | Gr1/Gr2/Gr5/Gr7/Gr9/Gr12/Gr23 |
Tehnika | CNC stroj |
Standard | Prema kupcu |
potvrda | ISO, EN 10204 3. 1, HR 10204 3. 2. |
primjena | industrijski |
Specifikacija | Prema crtanju |
država | kali |
Površinski | Strojno / Polirano |
MOQ | 1pc available |
Sposobnost snabdijevanja | 1000pcs/month |
Mjesto podrijetla | Baoji, Kina (kopno) |
2. Chemical composition of OEM Ti parts
razred | N | C | H | fe | O | al | V | Pd | Mo | ni | Ti |
Gr1 | 0.03 | 0.08 | 0.015 | 0.20 | 0.18 | / | / | / | / | / | ravnoteža |
Gr2 | 0.03 | 0.08 | 0.015 | 0.30 | 0.25 | / | / | / | / | / | ravnoteža |
Gr5 | 0.05 | 0.08 | 0.015 | 0.40 | 0.20 | 5.5- 6.75 | 3.5- 4.5 | / | / | / | ravnoteža |
Gr7 | 0.03 | 0.08 | 0.015 | 0.30 | 0.25 | / | / | 0.12- 0.25 | / | / | ravnoteža |
Gr9 | 0.03 | 0.08 | 0.015 | 0.25 | 0.15 | 2.5- 3.5 | 2.0- 3.0 | / | / | / | ravnoteža |
Gr12 | 0.03 | 0.08 | 0.015 | 0.30 | 0.25 | / | / | / | 0.2- 0.4 | 0.6- 0.9 | ravnoteža |
Gr23 | 0.03 | 0.08 | 0.012 | 0.25 | 0.13 | 5.5- 6.5 | 3.5- 4.5 | / | / | / | ravnoteža |
3.Mechanical properties of OEM Ti parts
razred | Vučna čvrstoća, Min MPa | Čvrstoća popuštanja Min MPa | Elongation in 4D,Min, % | Smanjenje površine, min% |
Gr1 | 240 | 138 | 24 | 30 |
Gr2 | 345 | 275 | 20 | 30 |
Gr3 | 450 | 380 | 18 | 30 |
Gr4 | 550 | 483 | 15 | 25 |
Gr5 | 895 | 828 | 10 | 25 |
Gr7 | 345 | 275 | 20 | 30 |
Gr9 | 620 | 483 | 15 | 25 |
Gr12 | 483 | 345 | 18 | 25 |
Gr16 | 345 | 275 | 20 | 30 |
Gr23 | 828 | 759 | 10 | 15 |
4, primjena & nbsp;of OEM Ti dijelovi:
& nbsp;Aircraft turbine
& nbsp;Engine parts
& nbsp;Aircraft structural parts
& nbsp;Aerospace fasteners
& nbsp;Automated high performance parts
& nbsp;Marine vessel applications
& nbsp;Sports equipment
& nbsp;Ocean engineering
& nbsp;5.Zaštoodaberite titan
& nbsp;Healthy environmental protection of metal
& nbsp;Corrosion resistance, It won’t rust in the deep sea for 100 years
& nbsp; široka radna temperatura: -259 ° C ~ 500 ° C
& nbsp;High specific strength
& nbsp;Excellent heat transfer performance
6. Machining process of OEM Ti parts
Titanijska spužva → 3 puta VAR topljenje → Kovanje → Brušenje površine → Radijalno kovanje SPX -25 → Ispravljanje → dužina rezanja → Žarište → Gruba obrada → Ultrazvučna provjera → Fina obrada → CNC obrada → Bušenje rupa → Prorez (ako je potrebno) → Poliranje → inspekciju → Pakiranje → Isporuka
7.Zahtjevi za obradu legura od titana
1. Machining characteristics of titanium and titanium alloy
a & nbsp;small deformation coefficient: when the deformation coefficient is less than or close to 1, the distance of sliding friction on the front cutting face increases greatly, which accelerates the tool wear.
b. High chip temperature: under the same cutting conditions, the cutting temperature can be more than twice as high as when cutting 45 steel.
c. & nbsp;large cutting force per unit area: easy to cause tool breakage, increase tool wear and affect the accuracy of parts.
d. Snažan fenomen stvrdnjavanja na hladnom: smanjuje se zamorna čvrstoća dijelova i povećava trošenje alata.
e. Nošenje alata: pod uvjetima visoke temperature rezanja i velike sile rezanja po jedinici površine, alat se lako proizvodi trošenje ljepila.
2 Tool selection
a. & nbsp;Cutting titanium and titanium alloys should be based on reducing the cutting temperature and reducing the bonding. Select a tool material with good red hardness, high bending strength, good thermal conductivity and poor affinity with titanium alloys.
b. & nbsp;It is often suitable to use YG hard tools. The commonly used hard alloy tool materials are: YG8, YG6X, YG6A, 813, 643, YS2T, YD15, etc.
c. Dijamantni i kubični bor nitrid su također dostupni kao oruđe.
3 Requirements for processing equipment
a. & nbsp;Set up a special processing site and determine the special machine tools for processing titanium and titanium alloys.
b. & nbsp;Laying rubber sheet or wooden floor in the work area to avoid scratching the titanium surface.
c. & nbsp;All tools, fixtures, machine tools or other devices in contact with titanium and titanium alloys must be clean.
d. & nbsp;After cleaning the titanium alloy parts, it is necessary to prevent grease or fingerprint contamination, otherwise the salt (sodium chloride) stress corrosion may be caused in the future.
e. & nbsp; Zabranjena je upotreba olova, bakra, kositra, kadmija i njihovih legura, a alati i učvršćenja od legura na bazi cinka - su u kontaktu sa legurama titana.
4 Requirements for cutting
a. & nbsp;Due to the small elastic modulus of titanium and titanium alloys, the clamping deformation and stress deformation of the workpiece during processing will be large, which will reduce the machining accuracy of the workpiece. The clamping force of the workpiece installation should not be too large, and auxiliary support can be increased if necessary.
b. & nbsp; Tekućina za rezanje je odabrana od klorida - bez tekućine za rezanje.
c. & nbsp;During cutting, a large amount of cutting fluid should be poured to sufficiently cool the titanium and titanium alloy during processing.
d. & nbsp;During processing, prevent chips from accumulating on the machine
e. & nbsp;Replace the tool immediately after using blunt, or reduce the cutting speed, increase the feed to increase the chip thickness
f. & nbsp;If fire occurs during processing, fire extinguishing equipment such as talcum powder, limestone powder, dry sand should be used to extinguish the fire. Carbon tetrachloride, carbon dioxide fire extinguishers are strictly prohibited and watering is not allowed.
8. Machine equipments
![]() Vodoravno obradni centar | ![]() Okomito obradni centar |
![]() Vodoravno obradni centar | ![]() Okomito obradni centar |
![]() CNC lathe & nbsp; | ![]() & nbsp; CNC milling machine |
![]() Grinding machine & nbsp; | ![]() & nbsp;Lathe |
9.Photos of & nbsp;OEM ti parts
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